Digital Twins
A living modelof every machineyou run.
A digital twin is a digital model of real equipment. It runs alongside the actual machine, continuously monitoring how it performs and predicting how it will behave next.
Twins we've built
Explore adigital twin
Pick a piece of equipment to see how its twin works, what it tracks and the value it delivers.
What a twin does
01Monitor
Tracks live performance against how the equipment should be running — so drift, fouling and losses show up the day they start.
02Predict
Forecasts how performance will change over time and under new conditions — before it happens on the plant.
What you gain
Six ways a twinpays back
Performance monitoring
See the real-time efficiency and health of every asset against its design and its best-ever performance.
Prediction
Forecast how equipment will perform next week, next month or next campaign — and plan around it.
Fault detection
Spot abnormal behaviour such as fouling, leaks, cavitation or catalyst decline long before alarms trip.
Energy optimization
Find the operating point that delivers the same output with less steam, power and fuel.
Predictive maintenance
Clean, repair or replace based on actual condition — not fixed calendars — and avoid unplanned shutdowns.
What-if analysis
Test new feeds, rates or setpoints on the twin first, with zero risk to the real plant.
Real equipment. Real data.
A model that keeps learning.
How it's built
Three inputs,one twin
Data alone can drift and physics alone can miss real-world behaviour. We combine both into a hybrid model that is accurate, explainable and stays in step with the equipment.
Real equipment data
Historian and sensor data — temperatures, pressures, flows, vibration — straight from your plant.
Physics model
First-principles thermodynamics, heat & mass balances and equipment rating that keep every prediction physically sound.
ML model
Machine learning trained on operating history captures what physics alone misses and keeps the twin calibrated.
Hybrid digital twin
Accurate like data, reliable like physics — and always in sync with the real equipment.